Bottles
Our experience with the cartoning automation for bottles has been proven with past projects with clients over the globe. We have references about integrated solutions for bottles where cartoner is joined by bottle unscramler.
Next-Generation Cartoning Machine
New Approach Defined to High-Speed Cartoning Automation
Incorporated with servo and motion control technology.
Next-Generation Cartoning Machine with advantages of both intermittent and continuous motion cartoners.
Find more about CRESCENDO Cartoner
Get in Contact
Next-Generation Cartoning Machine with advantages of both intermittent and continuous motion cartoners.
Find more about CRESCENDO Cartoner
Get in Contact
Next-Generation High-Speed Horizontal Cartoning Machine
The ingenious cartoning packaging combined of mechanicals, multi-axis servos and motion control technology.
A conventional intermittent cartoner can hardly reach a speed beyond 120 cartons per minute.
While a continuous motion cartoner can go beyond this speed, however, the footprint becomes larges and the installation cost rockets.
The ¨Next-Generation¨ model - Cescendo Cartoner is the answer ÉLITER Packaging Machinery presents to this questions.
We have incorporated this new form of cartoning machine a smart loading system joined by sophisticated programming and servo technology, thanks to which this continuous motion cartoner is totally different from the conventional ones.
The Duet-200 Smart Loading System of Crescendo Cartoner dispenses with the complex barrel cam loaders which are one of the factors that make conventional continuous cartoners expensive. The results of such an innovative approach are minimized footprint, affordable installation cost, and still compatibility with medium and large sized cartons, especially for the food industry.
While a continuous motion cartoner can go beyond this speed, however, the footprint becomes larges and the installation cost rockets.
Have you ever wondered a cartoning solution that can reach an ideal balance between these two options?
The ¨Next-Generation¨ model - Cescendo Cartoner is the answer ÉLITER Packaging Machinery presents to this questions.
We have incorporated this new form of cartoning machine a smart loading system joined by sophisticated programming and servo technology, thanks to which this continuous motion cartoner is totally different from the conventional ones.
The Duet-200 Smart Loading System of Crescendo Cartoner dispenses with the complex barrel cam loaders which are one of the factors that make conventional continuous cartoners expensive. The results of such an innovative approach are minimized footprint, affordable installation cost, and still compatibility with medium and large sized cartons, especially for the food industry.
Advantages and Features:
- Compact and smart servo-driven synchronous tracking loader system
- Maximum Speed of 200 cartons per minute (200 CPM)
- With both the benefits of intermittent and continuous cartoning machines
- Ergonomic structure with safety design in compliance with EC standards and FCMs Standards
- Balcony design for easy accessibility and maintenance
Innovations of CRESCENDO Cartoner
Bigger-Faster: Improved Carton Size Tolerance
The conventional continuous motion cartoner can take a lot of space when being used for large cartons due to the elongate pitch distance.
This is not the problem for CRESCENDO Cartoner. You can expect to pack large carton sizes without the worry that the machine will by large footprint.
Thanks to that there is no barrel cam loader, CRESCENDO is of excellent size tolerance to pack large articles.
DUET - Innovative Loader System
DUET is patented material loading system designed by ELITER Packaging Machinery to supplant the complex barrel cam loaders of the conventional continuous motion cartoner
DUET loader system follows a reciprocating and synchornous motion by tracing the bucket conveyor and can load two packages of material at a time. The servo driven system is sophisticatedly programmed to carry out smooth and reliable loading functions. Thanks to the servo technology, the two loads per cycle pattern makes this machine a ideal and economic alternative to continuous motion cartoner for high speed cartoning automation solutions.
TRIO - advanced optional of Duet System is also available. Consult our team.
Affordable High Speed Solution
You can expect a high speed cartoning packaging automation without worrying the extravagant budget while the speed is far beyond what your really need.
The simplified structure of CRESCENDO Cartoner makes it far more affordable than a conventional continuous motion cartoner and still offers a speed of up to 200 cartons per minute.
Multi-Axis Servo, Electronic Camming and Motion Control Technology
DUET 200 Smart Loader is a sophisticated system with motion control and servo technology to replace the barrel cam loaders.
With SIEMENS S7-1500 Motion Control, multi-axis servo structure with SIMOTICS S-1F16 motors, as well as SINAMICS V90 servo converter and SIMATIC CPU1515T. The DUET 200 system is set up with a multiple-axies electronic caming profile with a specifically calculated periodic function Y=F(x) between slave axis and matster axis, a precise continuous sequnce of x-y points, as well as the motion control of this system with the machines' overall speed.
Features:
- Camming profile by CAM_Realtime module of E3PLC Studio IDE
- Multi-axis servo system with SIEMENS V90 motors
- SIMOTION Drive Control System
- Enhanced motion profiles without mechanical adjustment or changes involved
Why Crescendo Cartoner?
Beneftis of ÉLITER´s new continuous cartoning machine
Features of
Conventional Cartoning Machines
Conventional Cartoning Machines
Intermittent Cartoner
Advantages
Advantages
- Compact
- Affordable
- Simple in structure
- Can't reach high speed
- Mediocre size tolerance
Continuous Cartoner
Advantages
Advantages
- High Speed
- Improved carton size compatibility
- Extravagant
- Complex in structure
Crescendo Cartoner
Crescendo Cartoner
Footprint
As compact as an intermittent cartoner. Ideal for limited space availability.
As compact as an intermittent cartoner. Ideal for limited space availability.
Performance
Reaching 200 CPM, sufficient for basic high-speed application.
Reaching 200 CPM, sufficient for basic high-speed application.
Structure
Simplified structure with minimum mechanical parts.
Simplified structure with minimum mechanical parts.
Carton Sizes
Compatible for either small, or medium and large size cartons.
Compatible for either small, or medium and large size cartons.
Cost
More economic than a continuous cartoner. Reduced installation cost.
More economic than a continuous cartoner. Reduced installation cost.
Automation
Smart solution with servo technology.
Smart solution with servo technology.
Application by Products and Primary Packaging
Packages of material to be loaded into cartons. Send us information on what's not here.
Introduction to CRESCENDO Cartoner
Find our how CRESCENDO Cartoner strikes a balance between intermittent and continuous motion cartoning solutions and make high speed cartoner no longer extravagant.
CRESCENDO Cartoner: Compact High-Speed Cartoning Machine
Looking for Low Speed Options?
Our traditional end load cartoner is still available for you
DZH-120 Horizonal End-Load Cartoning Machines are our conventional models with proven installation around the world throughout our trajectory of three generations.
The machine fulfills all the standard working sequences and expectations for automatic cartoning packaging: carton erection, insertion and loading, closure by tuck-in or with adhesive application.
Our conventional cartoning machines are of low installation cost for customers from all industries including pharmaceuticals, food, cosmetics, nutraceuticals, personal care, nutritional supplement, etc, who look forward to affordable packaging machine with all necessary automation provided.
With our mindset of "beyond tuck-in and adhesive", we have proven references to handle those most special carton styles including wrap-around sleeve, snap-lock bottom, tongue and tucks, and even those with the most complex structures.
The machine fulfills all the standard working sequences and expectations for automatic cartoning packaging: carton erection, insertion and loading, closure by tuck-in or with adhesive application.
Our conventional cartoning machines are of low installation cost for customers from all industries including pharmaceuticals, food, cosmetics, nutraceuticals, personal care, nutritional supplement, etc, who look forward to affordable packaging machine with all necessary automation provided.
With our mindset of "beyond tuck-in and adhesive", we have proven references to handle those most special carton styles including wrap-around sleeve, snap-lock bottom, tongue and tucks, and even those with the most complex structures.
Gable top carton boxes are conspicuous for their style and shape and usually used for confectionery products such chocolate, biscuit, nuts and dry foods. Gable top carton boxes are featured by the convenience of re-closing by inserting the tuck back after having tearing up the packaging
Check how ELITER Packaging Machinery's bespoke cartoning machines cover your packaging automation for gable top carton boxes.
Cartoning machines are categorized into a wide range of types according to their pattern of loading and functions. Learning the one-two-three of cartoning machines is essential before charting your course to procure a cartoner machine for your packaging automation.
The guide elaborated by ELITER Packaging Machinery has all of your doubts around cartoning machines solved.
Cereal boxes, gable top cartons, refrigerated foods... the seal-end cartons or glue-sealed carton boxes are pretty common on food products.
Check our blog post to find our the "why" and how the adhesive application cartoners by ELITER enhance the seal-end cartoning automation for food packaging
Cartoning machines by ELITER Packaging Machinery are not only restricted to tuck-end applications. Neither should a cartoner's function be limited to such a basic level. Find out the bespoke cartoning machines by ELITER that can cover the automation for a wide range of carton styles and further than tuck-end cartons.
Affordable Conventional Cartoning Machines
Horizontal End-Load Cartoners
Proven installation, effective performance and affordable cost
Throughout our trajectory we have installed our conventional models of cartoning machines all over the globe in regions including Asia Pacific, North and South America, the Middle East and some countries in the Eastern Europe.
DZH-120 Horizontal End-load Cartoning Machines, as an entry-level option though, are designed with patent structures and are incorporated with concerns around easy size changeover and tolerance with wide range of carton styles and sizes.
The cartoning machines follow the processes of erecting a carton blank into a formed carton box, inserting the product, folding the flaps and close the carton. With all necessary features such as no product no carton, emergence shut down, automatic stop upon errors and faults.
Bespoke
- Designed on project-basis
- Adapted to your specifications
- Extra infeed or outfeed system
- Your extra specifications
Versatility
- Wide range of carton sizes covered
- Tuck-Application or Glue-Application
- Special carton styles available
- Compatible for multiple cartons
Quality
- Focus on handcraftmanship
- CE certified and ISO 9001:2015
- In compliance with GMP standards
- Customizable for your requirements
More Details about our Conventional Cartoners
Horizontal cartoners, just as their name suggest, typically insert a package of material into the carton horizontally which is featured by the fact that the carton is set and erected with an open end facing sideways.
In general, the horizontal end-load automatic cartoning machine comprises of the infeed bucket conveyor, carton hopper or carton magazine, carton erector, pushrod or the inserter, flap and tuck folder, output conveyor that consists of lug chains, and the discharge station.
While the bucket conveyor moves in a intermittent way, the erector releases carton blanks from the hopper and set them into erected and folded carton with an open end faceing horizontally from which the pushrod would insert the package or material into the carton once when the bucket position moves into alignmente with the position on lug chain where carton is erected.
Then the load carton moves along the horizontal path of the output conveyor and goes through the dust-flap and tuck-in station and thereafter for discharge,
In general, the horizontal end-load automatic cartoning machine comprises of the infeed bucket conveyor, carton hopper or carton magazine, carton erector, pushrod or the inserter, flap and tuck folder, output conveyor that consists of lug chains, and the discharge station.
While the bucket conveyor moves in a intermittent way, the erector releases carton blanks from the hopper and set them into erected and folded carton with an open end faceing horizontally from which the pushrod would insert the package or material into the carton once when the bucket position moves into alignmente with the position on lug chain where carton is erected.
Then the load carton moves along the horizontal path of the output conveyor and goes through the dust-flap and tuck-in station and thereafter for discharge,
Your cost-effective cartoning machines
Quality, performance, stability and reliability
For the current stage we are offering only entry-level cartoning machines of intermittent motion and to meet expectation of customers who seek affordable cartoning automation solutions yet still loof for an extra-plus on the performance and customization.
We understand that cartoning machines are not only for tuck-end applications. And we know than when looking to buy a cartoning machine, you may expect that it may also work for your future project. In the majority of the circunstances the cartoning machines are used for tuck-end cartons, which are bascially comprised of dust flaps, closure panels and tuck flaps though, we undersatnd customer's demand and need of being more distinct with their secondary packaging. For example, customers of the confectionery sector may want to get their chocolate bars or biscuits loaded into gable top cartons, or some others of the food industry would like to get their objects loaded in a snap-lock bottom cartons.
The entry-level intermittent cartoner machines fit either the manual-loading or running in a packaging line, principally of intermidiary speed application. When it comes to packaging line application, our team is at your service to investigate your case including synchronization with upstream machines, infeed system for timed and automation introduction, and site-planning to fit your available space.
Information about our cartoning machines and cartoning automation for specific products or carton styles is available in our newsroom or by checking the following blogs:
Carton Styles Covered by ELITER Cartoners
Cartoning Machines for not only tuck-end cartons
Showroom
Samples to which our Cartoning Machine's Adapted
